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Machining is a term used to describe a variety of processes in which a cutting tool removes unwanted material from a part to produce a specific shape or surface.
The industrial sector without a doubt uses the most workshop machined parts, particularly in manufacturing production and mechanical equipment. Shafts and gears are just a few examples of parts commonly used in this sector and produced using a variety of machining techniques.
Here is an overview of the most common industrial machining processes.

Mechanics is a complex science that combines both ingenuity and precision. However, it sometimes needs to be taken to the extreme to ensure the proper functioning of a system. This level of accuracy can be achieved by using a machining technique called grinding.

Although some consider preventive maintenance of heavy equipment to be a waste of time, money and resources, this is certainly not a point of view shared by all people working in the industry.This is because those who have worked in the field for a long time have seen the problems that can result from neglecting regular maintenance with their own eyes. Moreover, there are several advantages to setting up a maintenance plan for heavy equipment.Find out how important it is to maintain and repair heavy machinery.

L’usinage de pièces mécaniques nécessite l’utilisation de plusieurs machines, que ce soit pour fabriquer ou modifier des pièces. Cependant, qu’il s’agisse de couper ou de percer, chaque opération demande un degré de précision qui ne peut être atteint qu’à l’aide de certains outils dédiés.
Prenez donc le temps de découvrir certains outils de mesure essentiels à l’usinage de précision.

Les pièces mécaniques de remplacement peuvent être très dispendieuses, surtout dans le cas d’équipement industriel. Elles peuvent représenter des dépenses qui viennent réduire considérablement les profits d’une entreprise.
Néanmoins, ces entreprises ont aussi la possibilité de faire affaire avec un fabricant de pièces mécaniques sur mesure pour réduire leur facture en cas de bris d’équipement. Voyez pourquoi une telle décision rime souvent avec des économies importantes.

Though they are not well known to the general public, industrial transmissions are used in many manufacturing sectors. Companies have been specializing in the production of this heavy equipment for over 100 years, with some of them having earned worldwide recognition for reliability and solidity.

Here are some of the leading manufacturers of industrial transmissions.

SEW-Eurodrive: German-designed industrial transmissions

SEW-Eurodrive, previously Süddeutsche Elektromotoren Werke, is a company founded in Germany by Christian Pähr in 1931. It is now an international company that manufactures gearboxes, variable frequency drives and servos. It also develops industrial gearboxes incorporating their helical and bevel gears. With a yearly revenue of over 2.8 billion euros, SEW-Eurodrive now has over 17 000 employees worldwide.

David Brown Ltd.: English engineering at its best

David Brown, born in Great Britain, began learning about gearing systems in the second half of the 19th century before specializing in machine-cut gears in 1898. The company, whose engineering products are now used worldwide, was named after him. After David Brown’s death in 1903, his sons Percy and Frank took over and began manufacturing custom gears, complete gearboxes, gear cutting machines, tools and equipment, bearings and worm gears.

David Brown Ltd. remains a leader in heavy-duty transmission systems for industrial, defence, railway and maritime industries.

Siemens-Flender: another leading German manufacturer of industrial transmissions

Siemens has long been considered a worldwide leader in automation and industrial software. From product design and development to operations, distribution and services,

many companies have improved their entire production line thanks to this German manufacturer.

Siemens purchased one of its suppliers, the Flender group, in 2004. As a result, Siemens acquired a mechanical engineering company that was already a supplier of parts for electric turbines, wind turbines and the maritime industry.

Amarillo Gear Company: over 100 years of American engineering

Although it has only been manufacturing and shipping a wide range of gearboxes internationally since 1934, Amarillo Gear Company was founded in 1917 in Amarillo, Texas.

Their pump drives are still widely used in many irrigation applications as well as in fire protection systems, marine barge systems, flood control systems, wastewater treatment systems and other industrial fields.

Their line of gearboxes designed specifically for demanding operations in wet cooling towers, finned heat exchangers and air-cooled condensers is also immensely popular.

Ensuring the proper functioning of industrial transmissions

Despite their excellent reputations, these leading companies’ industrial transmissions are not immune to problems. If problems arise, contact Braidwood Industries Ltd; our experienced team is qualified to repair or replicate parts produced by these reputable companies.

Industrial machines are often very expensive for companies. They nevertheless represent a key investment that will ensure the efficient production of products. In order to extend the life of the machines and ensure their proper operation, maintenance and regular cleaning are recommended.

Finishing is often the last step in a gear manufacturing process. There are different finishing techniques that make it possible to modify the machined part’s properties, in addition to providing its final look.
In recent years, innovative finishing processes have appeared in the gear-cutting field, offering manufacturers the opportunity to optimize their processes and produce higher performance mechanical parts in a timelier manner.
Discover three of these finishing techniques for machined parts.

If you have been following the latest developments in 3D printing, you may have heard predictions that traditional manufacturing processes will soon be transformed by this revolutionary technology.
For the moment, however, it is unlikely to happen in the next few years. Although 3D printing will quickly become unavoidable in many areas, there is still, at least for now, a place for “traditional” machining in the manufacture of products such as mechanical parts. Discover why.

Machining mechanical parts requires enormous attention to detail. Neglecting just one aspect can result in work that does not meet the extremely high demands of this field of industrial activity.

It is necessary to think of everything to achieve results that meet the highest standards, including the lubrication of the workpiece and the cutting machine during the machining process. Find out why below.

The benefits of lubricants during the cutting process

Machinists use lubricant during the production process for many reasons, one of these being the reduction of friction.

Metals produce heat during the high-speed cutting process because the tool rubs against the workpiece, releasing energy in the form of heat. A thermal deformation could occur if either elements were to reach too high a temperature, which can negatively affect the work or damage the equipment. Lubrication decreases the chance of overheating by reducing the rubbing of the elements.

Finally, cutting fluids allow the workpiece to be rinsed and metal chips or filings to be removed more easily during the machining processes. These chips can then be moved to a device designed to collect them. It is crucial that no chips stick to the workpiece, as this could affect machining precision.

The benefits of lubrication for the machined workpiece

Lubrication has benefits for the production process as well as the workpiece. This process makes it possible to modify some of its properties.

For example, some parts are made of materials susceptible to corrosion, but the use of lubricants during production will decrease the likelihood of this process occurring. This results in a longer service life.

Using lubricants to prevent wear on the equipment

Several different types of equipment are used in mechanical parts manufacturing. These will undergo less resistance and a reduced workload if lubricated properly, lowering the risk of premature wear.

Similarly, the risk of damage and the mechanical maintenance necessary for cutting blades will be decreased if they undergo less friction.

The different kinds of machining fluids

There are several different types of machining fluids as they are used in countless machining tasks. They are usually developed by specialists, who can produce them from a variety of products.

For example, they can be produced using mineral oil-type compounds derived from the distillation of petroleum, animal fats or even vegetable oils. These liquids are sometimes nicknamed “soap water” because they have a milky appearance with bubbles on the surface, since water and oil never mix completely.

Machining fluids include:

• Whole oils
• Emulsion fluids
• Micro-emulsion fluids
• Synthetic fluids

In conclusion

Lubrication provides many advantages and helps avoid problems, making it an essential aspect in the manufacturing of machined mechanical parts.

If you would like to know more about machining processes, or if you are looking for a company capable of manufacturing and repairing many pieces of industrial machinery in their highly efficient machine shop in Quebec, contact Braidwood Industries Ltd.